DZ91259540009 Shacman F3000 Muffler

DZ91259540009 Shacman F3000 Muffler

DZ91259540009 Muffler is a core exhaust part for Shacman F3000 heavy trucks. It has two key functions: reducing exhaust noise (meets road vehicle noise standards) and heating intake air or cab—this heating feature ensures driver comfort and engine performance in cold conditions. Its compact square shape fits the F3000’s under-chassis, saving space while maintaining stable performance, critical for long-haul logistics, construction and other heavy-use scenarios.​
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Description
Technical Parameters

DZ91259540009 Muffler is a core exhaust part for Shacman F3000 heavy trucks. It has two key functions: reducing exhaust noise (meets road vehicle noise standards) and heating intake air or cab-this heating feature ensures driver comfort and engine performance in cold conditions. Its compact square shape fits the F3000's under-chassis, saving space while maintaining stable performance, critical for long-haul logistics, construction and other heavy-use scenarios.​

It works with the truck's exhaust manifold and heating loop. When the truck operates, hot exhaust enters the muffler: internal baffles reduce noise by slowing gas flow and disrupting sound waves. Meanwhile, the built-in heating element (or heat exchanger) transfers exhaust heat to intake air (prevents cold air from affecting combustion) or cab heating system-keeps cab comfortable in cold weather (-25°C to 0°C). It withstands harsh conditions: high exhaust temperatures (up to 600°C), road vibrations during long drives, and dusty/rainy environments (construction sites, rural roads).​

Made of high-temp materials with precision welding, it passes strict noise reduction, heat transfer and durability tests. The square shell has good impact resistance, and internal heat exchange parts transfer heat efficiently-no heat loss or noise leakage even after long-term use.

 

DZ91259540009 Shacman MufflerDZ91259540009 F3000 MufflerDZ91259540009 Shacman Muffler2

DZ91259540009 F3000 Muffler2DZ91259540009 Shacman Muffler3

 

 

Key Specifications

 

 

  • Part No.: DZ91259540009​

 

  • Product Name: Shacman F3000 Muffler (with heating)​

 

  • Position: Core of F3000's exhaust system. Connects to exhaust manifold, heating pipes, and cab/intake to cut noise and heat.​

 

  • Main Materials:​
  • Shell: High-temp carbon steel (impact-resistant, resists exhaust corrosion)​
  • Internal baffle: Stainless steel (heat-resistant, no warping at high temps)​
  • Heating element/heat exchanger: Copper-nickel alloy (good heat transfer, anti-oxidation)​
  • Sealing gasket: Heat-resistant rubber (seals tight, stops exhaust leaks)​

 

  • Performance​
  • Noise Reduction: Cuts exhaust noise by 25-35 dB (meets GB 1495-2002 vehicle noise standards)​
  • Heating Capacity: 3-5 kW output-raises cab temp by 15-20°C in 10-15 mins at -20°C; keeps intake air above 5°C to improve cold starts​
  • Temp Range: -30°C to 600°C (works steady in extreme cold and hot exhaust)​
  • Durability: Passed 500-hour high-temp cycles and 300,000 km road tests. Meets Shacman Q/SC1052-2024 for exhaust parts.​

 

  • Safety & Compliance​
  • Follows GB 1495-2002 (Road Vehicle Noise Limits & Measurement)​
  • Meets ECE R49 (UN exhaust system/emission control rules)​

 

advantages

 
 
 

 

  • Dual-Function: Combines noise reduction and heating-no need for extra heaters, saves space and energy​

 

  • Square Design: Fits F3000's under-chassis perfectly, no mods to original truck structure​

 

  • Long Life: High-temp materials and anti-corrosion treatment-lasts 200,000-250,000 km on average, cuts replacement and maintenance costs​

 

  • Reliable Heating: Fast heat transfer-fixes cold cab and tough cold starts in cold areas​

 

  • Easy Install: Matches F3000's original size, uses standard fasteners for exhaust/heating pipes. Pros can install in 20-30 mins.​

 

FAQ

 

Q: How to tell if the DZ91259540009 Shacman muffler needs replacing?​

A: Look for these: Exhaust is abnormally loud (over 85 dB); cab doesn't heat (even with heating on); exhaust leaks (smoke/odd smells around muffler); shell is dented or cracked. Replace fast to stay safe and comfortable.​

Q: What maintenance does this DZ91259540009 F3000 muffler need?​

A: Regular checks: Inspect shell and welds every 40,000 km (stop cracks/leaks); clean heat exchanger every 60,000 km (remove carbon to keep heat transfer good); check heating pipe connections every 30,000 km (keep tight, no leaks).​

Q: What do users say about it?​

A: Drivers and mechanics: "Square shape fits F3000 perfect-no space issues when installing." "Winter cab warms fast, engine starts easy even at -25°C." "Used 120,000 km, noise and heating still work like new."​

 

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